What are KIMOTO’s requirements for diffusion film coating machines?


  Japanese KIMOTO films are categorized by type into light‑blocking films, high‑reflectance films, diffuser films, anti‑reflection films, high‑hardness anti‑glare films, light‑adjustment films, and release films. These products are widely used in LCD modules, LED backlights, color‑screen mobile phones, LCD monitors, PDAs, plasma TVs, computers, and more.

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  Kimoto’s overall requirements for the diffusion film coating machine are:

  1. Reasonable Structure and Dimensions: There are many coating methods used in coating machines; currently, the three main ones employed on diffusion‑film coating machines are doctor‑blade roller coating, metering‑roller coating, and spray‑adhesive coating. The choice of which coating method to use depends on the properties, viscosity, and solids content of the adhesive being applied.

  2. High precision and surface‑quality requirements: The diffusion‑film coating machine we are discussing falls under the category of precision coating equipment. Because a diffusion film is an optical film with very high transparency, even slight local variations in thickness during coating can immediately be detected as uneven brightness or dark spots on the film.

  3. Compliance with cleanroom requirements: The quality standards of the products manufactured by the diffusion‑film coating machine necessitate that the machine be operated in a cleanroom.

  4. Simple operation and stable quality: The diffusion‑film coating machine has an overall length of 20–40 m, requires 3–5 operators, and features numerous distributed electric motors. It offers a wide array of adjustable parameters—including speed, nip gap, pressure, temperature, tension, and edge alignment—making smooth production impossible without a simple, reliable control system to handle most of these functions.

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